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Activewear cost

What activewear actually costs to make.

A straight answer on activewear manufacturing cost: indicative FOB ranges, what moves the number, and how the full landed cost is built — so you can compare quotes on the same basis instead of a headline unit price with the real costs stripped out.
01
24hQuotation response on every brief
02
3–4 daysStock samples · custom first sample in 7
03
MOQ 100Stock styles · custom 300–500 by style
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AQL 2.5Final inspection by our own QC team
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98%On-time delivery · our own record
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5,000+Delivered by our count · 100+ countries · since 2018
$8.50–18Indicative FOB · leggings · Aug 2026
$4.50–9Indicative FOB · sports bras · Aug 2026
$40–80Custom sample, per piece · credited back

What buyers need to know

How an activewear quote is really built.

A straight answer on activewear manufacturing cost: indicative FOB ranges, what moves the number, and how the full landed cost is built — so you can compare quotes on the same basis instead of a headline unit price with the real costs stripped out.

01

What these ranges are, and what they are not

The figures on this page are indicative market ranges for mid-weight synthetic knit activewear produced in China, observed across partner-facility quotations as of August 2026 — not a SEAMDANCE quotation and not a commitment. They assume a single style at mid-volume with standard branding. Fabric choice, construction, quantity, trims and compliance testing move every one of them, in both directions. A real number for your style comes from a real brief: send the specification and the quantity, and the quotation follows within 24 hours.

02

FOB is not your landed cost

The unit price leaving the factory is only part of it. Samples, labels, packaging, freight and import duties all sit on top. A very low FOB with those excluded routinely ends up more expensive than a fair one that includes them.

03

What moves the number

Fabric, construction, quantity, branding and compliance — roughly in that order of impact. Nylon-spandex and certified yarns cost more than basic fleece; flatlock and seamless cost more than overlock; volume brings the unit down.

Fabric and construction
04

Why we do not chase the lowest quote

An activewear FOB below roughly $3 to $4 usually means substandard fabric or corners cut on labour and QC. We would rather quote a fair, real number than win on a headline price you pay for later in returns.

05

Samples credited back

Custom sample fees of $40 to $80 per piece are credited against your first bulk order, so validating the product is not a sunk cost. Quotation comes back within 24 hours of a clear brief.

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The lines that are not on a factory quotation

Cost lineOn the factory quote?What it depends onWho carries it if you buy direct
Unit price (FOB)Yes — this is the quoteFabric, construction, quantity, brandingComparable either way
Sampling roundsPartlyRounds needed, and how many suppliers you sample with in parallelYou — separately with each supplier
Minimum order per supplierStated per factoryEach factory sets its own; a four-category range meets four separate minimumsYou — as stock you did not intend to hold
FreightNoLCL is charged with a minimum per booking, so three suppliers shipping separately pay that floor three timesYou
Customs entryNoCharged per entry, not per garment — three shipments means three clearancesYou
Inspection before shipmentSometimes, to the factory’s own standardWhether an agreed AQL and sealed reference exist, and who inspects against themYou — or nobody
Rework or replacementNoWhether the defect is traced to spec or to production, and who is contractually accountableYou negotiate it, per factory
Coordination hoursNoNumber of suppliers, time-zone gap, how many approval rounds each category needsYou — usually the founder
A slipped launchNoThe slowest supplier sets the date for the whole rangeYou — in lost selling weeks
01

How much does it cost to manufacture activewear?

As an indicative FOB range (ex-works, before freight and duties): activewear leggings run roughly $8.50 to $18 per piece and sports bras roughly $4.50 to $9, depending on fabric, construction and quantity. Sets stack their pieces. These are industry ranges — your exact quotation depends on the tech pack, materials and volume, and we quote within 24 hours of a clear brief.

02

What drives the cost of activewear?

Five things move the number most: fabric (nylon-spandex and recycled or certified yarns cost more than basic cotton fleece), construction (flatlock, bonding and seamless knitting cost more than simple overlock), quantity (higher volume lowers the unit cost), branding (custom colour matching, woven labels and packaging), and compliance (tested or certified materials). Activewear sits above standard knitwear because the machinery and QC are more demanding.

03

How much are activewear samples, and how long do they take?

Custom sample fees typically run $40 to $80 per piece, with a lead time of about 2 to 3 weeks for a first sample; stock samples are faster, from 3 to 4 days. On our programs, sample fees are credited back against your first bulk order.

04

Why should I be wary of a very low quote?

An FOB quote below about $3 to $4 per piece for activewear usually signals substandard fabric, hidden costs added later, or corners cut on labour and QC. Quality activewear needs fair material and construction investment, and a low unit price becomes expensive once sampling, packaging, freight and duties are added back.

05

What is the full landed cost, not just FOB?

FOB (ex-works) is only the garment leaving the factory. Your landed cost adds samples, labels and packaging, freight, and import duties for your market. We map these into one plan so the quote you compare is the cost you actually pay, not a headline number with the real costs stripped out.

A clear approval path

From first direction to shipment release.

01

Brief review

Product category, market, quantity, target price and launch timing — quotation back within 24 hours.

02

Material + construction

Fabric, support level, seamless program or cut-and-sew route.

03

Sample + fit

Prototype, measurements, workmanship and movement review — stock samples in 3–4 days, custom first samples in 7.

04

Pre-production approval

Color, logo, labels, packaging and sealed production standard.

05

Bulk + quality control

In-line checks, AQL 2.5 final inspection, packing and shipment release.

Transparent operating model

厦门西丹思供应链管理有限公司 (Xiamen Seamdance Supply Chain Management Co., Ltd.)

Xiamen · Fujian · China

Since 2018Export trading + supply chain management company
Managed network of independent specialist production partners
Company profile

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